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6.4 齿轮检验
6.4.1 齿轮的检验项目
GB/Z 18620.1—2008和GB/Z 18620.2—2008分别给出了圆柱齿轮轮齿同侧齿面的检验实施规范和径向综合偏差、径向跳动、齿厚和侧隙的检验实施规范,作为GB/T 10095.1—2008和GB/T 10095.2—2008的补充,它提供了齿轮检测方法和测量结果分析方面的建议。
各种轮齿要素的检验,需要多种测量仪器。首先必须保证在涉及齿轮旋转的所有测量过程中,齿轮实际工作的轴线应与测量过程中旋转轴线相重合。
在检验中,没有必要测量全部轮齿要素的偏差,因为其中有些要素对于特定齿轮的功能并没有明显的影响;另外,有些测量项目可以代替另一些项目。例如切向综合偏差检验能代替齿距偏差的检验,径向综合偏差能代替径向跳动检验。然而应注意的是测量项目的增减,必须由供需双方协商确定。
齿轮的齿距偏差、齿廓偏差、螺旋线偏差、切向综合偏差、径向综合偏差及径向跳动公差的检验要求见表15-1-51。
表15-1-51 齿轮偏差的检验要求
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00259002.jpg?sign=1738870838-JjBsfE72lhxmgxO9TTeKJh6rPTIme0bB-0-1faabf226e19bdbd4250985cbaad07d7)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00260001.jpg?sign=1738870838-fq2y4bdXjh4B8njbL0Sv3V5SFk3h2emZ-0-888d3d7ee035157f28ce3f950020b1e3)
标准没有规定齿轮的公差组和检验组。对产品齿轮可采用两种不同的检验形式来评定和验收其制造质量。一种检验形式是综合检验,另一种是单项检验,但两种检验形式不能同时采用。
①综合检验 其检验项目有:与
。
②单项检验 按照齿轮的使用要求,可选择下列检验组中的一组来评定和验收齿轮精度:
a.fpt、Fp、Fα、Fβ、Fr;
b.fpt、fpk、Fp、Fα、Fβ、Fr;
c.fpt、Fr(仅用于10~12级);
d.、
(有协议要求时)。
6.4.2 5级精度的齿轮公差的计算公式
5级精度齿轮的齿距偏差、齿廓偏差、螺旋线偏差、切向综合偏差、径向综合偏差及径向跳动公差计算式及使用说明见表15-1-52。
表15-1-52 齿轮精度公差计算及使用说明
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00261001.jpg?sign=1738870838-I1CN4LhUPSvXmKSh3FQ6QEbaVEN0r4ko-0-fbd79fbe1502df2f0eaa14bed3431ee6)
6.4.3 齿轮的公差
齿轮的单个齿距偏差±fpt、齿距累积总偏差Fp分别见表15-1-53和表15-1-54;齿廓总偏差Fα、齿廓形状偏差ffα、齿廓倾斜偏差±fHα分别见表15-1-55~表15-1-57;螺旋线总偏差Fβ、螺旋线形状偏差ffβ及螺旋线倾斜偏差±fHβ见表15-1-58和表15-1-59;一齿切向综合偏差(测量一齿切向综合偏差
时,其值受总重合度εγ影响,故标准给出了
值)见表15-1-60;径向综合偏差
、一齿径向综合偏差
见表15-1-61和表15-1-62;径向跳动公差Fr见表15-1-63。
表15-1-53 单个齿距偏差±fpt
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00261002.jpg?sign=1738870838-ah8KlL1eeYXW94xN8Y1GFMl1xJwxMhiA-0-5b268bf436776cd19ff2feb4a722d186)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00262001.jpg?sign=1738870838-u84TKk9ro2T9iEQFaMuUK4hKPLaOSfKa-0-2b413313afba990f12a653e1ea4505cd)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00263001.jpg?sign=1738870838-qa70I8C6OixFjbvEKvYZXhGuosKUh9UB-0-bf53413ee4ba6cc4944117c7b29f19a0)
表15-1-54 齿距累积总偏差Fp
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00263002.jpg?sign=1738870838-5qYSD0NYiSexX8sTPO72mjzgiGqxr7Sc-0-95b89172c76405f138c3d00deb0b9e05)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00264001.jpg?sign=1738870838-auNtLPLdC2535vhJDlNyt1A7IyxGyDhn-0-9f4c8be7a2b96e807ee9c7a23bd6c9c8)
表15-1-55 齿廓总偏差Fα
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00264002.jpg?sign=1738870838-29z5L6g12g4Kgaxm0EiRyMTR6u5cuyUY-0-5455e05a5eaceccaa2ad84c2ccd6a3f7)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00265001.jpg?sign=1738870838-TYq2WLPUTvhP73SpQ5ALLXWqc0cS1I1A-0-3c567cf245736e39bc68d1a8c9ce98f9)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00266001.jpg?sign=1738870838-3GBhr9IVsimcwwJdUd3Ly5UdgBXhped9-0-02e9432af547a45de793b185a97a155c)
表15-1-56 齿廓形状偏差ffα
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00266002.jpg?sign=1738870838-ePncYQiSwEjm94xG1bQ3FMi5LG0rCGOv-0-feb65ad1d1a437e83ffcbccf43f96112)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00267001.jpg?sign=1738870838-HuNfaJVXyrx5FvQesNFooPo23KzqLEoC-0-84993788a7e72d85ecdccab330c22c1e)
表15-1-57 齿廓倾斜偏差±fHα
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00268001.jpg?sign=1738870838-lJSosljJJ52ee5nBsF1f29Xb1XgmLkOT-0-e3f7b92067708a26431de086fb44d668)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00269001.jpg?sign=1738870838-B7dSHo4BrAYf0iM8pzj1qzjLUCJqogsn-0-de0266d826b56de0b577f67c98184585)
表15-1-58 螺旋线总偏差Fβ
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00269002.jpg?sign=1738870838-srslH10LjVkUH0LUwu0v8G7EQ5dnTHNl-0-86e78ad73d40efbbcfdf6743750495bd)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00270001.jpg?sign=1738870838-ITqwPrrAJppfEEgo2j5XmUGxk9pdsP7m-0-81ca9f89c339c1c929e527b6fce5e960)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00271001.jpg?sign=1738870838-9u6td2FTXe6DDM7fX36Rm0T93jva8vkD-0-b1abc281c2a4442208b549a604e6e328)
表15-1-59 螺旋线形状偏差ffβ和螺旋线倾斜偏差±fHβ
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00271002.jpg?sign=1738870838-3nZTWoR80gxmb2QdC3nuO5TTwLPymDd0-0-96a7567d682bc603594a87261b16143a)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00272001.jpg?sign=1738870838-y9zdJfU4woUiifFEqIKAOgXywyLew8g5-0-faab7b21a7472b4c8eec1b01fca966fb)
表15-1-60 的比值
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00273001.jpg?sign=1738870838-ewStWoUG6FKN7EdkVp0ID32p9sNi1ANw-0-649141cc4db015a671bb84985d21c4e7)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00274001.jpg?sign=1738870838-jGcu0ASDG5MbsaXOIrd9ndt8P7BnfEnH-0-b109da0efae5572852125347b81a5baf)
注:fi的公差值,由表中的值乘以K计算得出。
表15-1-61 径向综合偏差
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00274002.jpg?sign=1738870838-BOKQLNsCa9Ob2OyoI5RfT1GePHEQEPia-0-811e62d4b856b6718ec041057f415370)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00275001.jpg?sign=1738870838-4hP29dcolOh7aYcs6ONmRyVg71QBfi38-0-33ea765e9fa08fa26a085bced751fcb6)
表15-1-62 一齿径向综合偏差
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00275002.jpg?sign=1738870838-ebZuTxdpmljmlOBJWk0ld3BWH6mYcR7g-0-5fe33edf1408e6a90c1b314afda9aa2b)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00276001.jpg?sign=1738870838-VAWnDgPb0TEJhekfxssY7QMVJSi3LETP-0-6b97a4e0ea9adc56a75389359f5787e9)
表15-1-63 径向跳动公差Fr
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00276002.jpg?sign=1738870838-cDULA58YeuzxXbGhyGEqm5bl7g8K2rhp-0-332e5adcb95bd3ea068cd536a40d85f5)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00277001.jpg?sign=1738870838-Kfsz9ymImSZtiGFv361Pe0JRjmLjTyo1-0-20d1532351dfb59fe3a0b6fccb8d9968)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00278001.jpg?sign=1738870838-bo8uBAMn3fRTRfTvx1PUzicdGEMwYdvh-0-93c8961610c40bd6714ba5ff0a8155d5)